Case Study:

Defect Found In Hood​

Project Analysis

Problem :

During the process of forming the hood multiple dings were found in the hoods in random patterns.

Resolution :

Through statistical analysis (Shainin method) is was found the cleaning system was not adequately recycling the water through the filtration system. As a result fitration system allowed particles cleaned from the metal to be re-deposited on the material just prior to the parts being stamped and formed which resulted in dings created in random patterns.

Finanacial :

Approximately $300,000 dollars was saved in the amount of rework for removing the dings.

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